Available now

Mechanical Engineer.
Building and improving products.

Fintan Lyons

Hands-on engineer who likes turning prototypes into things that work, and making the way they're built better.

University of Leeds
MEng Mechanical Engineering, First Class
Jaguar Land Rover
Testing, PLC rigs and steer-by-wire
Kaizen Institute
Lean operations and 4 AI tools
Pub?
Solo-built app, live on the App Store

01 / About

About

I like getting hands-on: building something, testing it until it breaks or works, then trying again. My placement at Jaguar Land Rover gave me test rigs, PLCs and prototype vehicles; the Kaizen Institute taught me how organisations actually run and how to improve them. Alongside that, I built and launched my own app.

I'm now looking for an in-house role at a company that makes something, where I can build things and make the way they're made better.

Based
London
Right to work
UK · EU · Australia
Available
Now

02 / Experience

Experience

Kaizen Institute

Nov 2025 – May 2026

Continuous Improvement Operations Consultant

Workshops
Ran week-long Value Stream Analysis workshops for pharmaceutical and industrial services clients, mapping the current and future state and building improvement roadmaps. Delivered a two-hour commercial optimisation session to a client's commercial team.
KPI rollout
Rolled out daily KPI meetings to 15–20 teams at a London repairs and maintenance company: trained team leaders, audited meetings and tracked adoption in Power BI dashboards.
IT review
Reviewed ~250 IT systems (~£500k a year) at an independent school, building a costed register with named owners and a recurring review process. Also redesigned the student-expenses process.
AI tools
Built four AI tools in Python: a chatbot that answers questions from internal documents, a tool that turns photos of workshop post-it walls into PowerPoint slides, a job-description standardiser, and a parent-information chatbot built in about an hour.

Jaguar Land Rover

Jul 2023 – Jun 2024

Product Engineering Hardware & Mechatronics Undergraduate · Industrial placement

Durability testing
Led a brake pedal durability test: PLC-controlled pneumatic cylinders cycling the pedal through its life profile in a climatic chamber. Diagnosed and fixed a fault where the actuator lost contact with the pedal at very low temperatures. Worked on four key life tests in total.
Vibration testing
Worked on 19 vibration tests (random, sine dwell, shock and bump) and was lead engineer on three: sourcing fixtures, coordinating rig builds with technicians, setting up resonance sweeps and writing the reports.
Automated driving
Tested and demonstrated a brake-to-steer prototype vehicle, and wrote MATLAB analysis comparing GPS and input data against lane markings to measure lane drift and turning radius.
Steer-by-wire
Wrote MATLAB tooling to split full-vehicle simulator data so injected faults could be assessed for controllability. The results informed the next stage of development.
Electric drive unit
Supported a supplier investigation into a differential failure using 8D root-cause analysis.
Test forecasting
Built an automated pipeline (Python, Jira API, BigQuery, Tableau) that tracked 1,500+ tests and forecast the department's workload and running costs. Used across the wider engineering team and taken up by senior management.
Placement poster ↓

University of Leeds

2020 – 2025

MEng Mechanical Engineering (Industrial) · First Class Honours

Team project
Led a five-person team building collaborative pipe-inspection robots (see Projects).
Individual project
Software to aim a firefighting drone's water stream at a fire, combining fire and water-stream detection with PID aiming (see Projects).
Top marks
Engineering Computational Methods 96% · Engineering Mathematics 89% · Vibration & Control 81% · Mechatronics & Measurement Systems 79%
Placement year
Jaguar Land Rover, 2023–24

03 / Projects

Projects

Pub? App Store images: every pub you've been to, every pub in detail, and a friends leaderboard
Fig. 032025 – now

Solo project · App

Pub?

An app for discovering London pubs, tracking visits and competing with friends, built and shipped on my own. I scraped a London pub dataset, added user reporting so people can fix bad entries and add missing pubs, built the backend, photo storage and scheduled notifications, and took it through App Store review. Live on iOS with 80+ installs; Android is in closed testing.

  • JavaScript (AI-assisted)
  • Supabase
  • Cloudflare
  • App Store release

MEng team project · Team leader

Collaborative Pipe Inspection Robots

Led a team of five building small modular robots that link together inside pipes to get past obstacles. I designed the 10-state control logic for centring, detecting, aligning and linking robots, tested ToF, IR and IMU sensor layouts, and built a Gazebo simulation that linked five robots. We built three physical robots on ROS2; they didn't link in real life because of response delays and inconsistent traction, which was a hard lesson in the gap between simulation and reality.

  • ROS2
  • Gazebo
  • Arduino
  • Sensor testing
  • State machines
Firefighting drone in flight
Fig. 05 / Drone · aiming rig test2022 – 23

Individual project

Automated Fire Extinguishing Software

Software to aim a firefighting drone's water stream onto a fire. I built fire detection that fuses normal and thermal video, a new water-stream detection method using background subtraction and a depth camera, and a PID controller for yaw and pitch aiming, all running on a Raspberry Pi.

  • Python
  • OpenCV
  • Raspberry Pi
  • PID control
  • Thermal imaging

04 / Skills

Skills

CAD & analysis
SolidWorks (CSWA) · CATIA · Ansys · Abaqus · MATLAB/Simulink
Hardware & test
PLCs · Pneumatics · Data acquisition · Climatic chambers · Vibration and durability testing · CANalyser/CANape
Robotics
ROS2 · Gazebo · Arduino (C++) · Raspberry Pi · OpenCV · Linux
Methods
Lean/Kaizen · Value Stream Analysis · 8D problem solving · PID control · State-machine design
Software & data
Python · REST APIs · BigQuery · Tableau · Power BI · Jira
AI-assisted dev
Cursor · Claude Code · LLM APIs · JavaScript · Supabase · Cloudflare
Certifications
CSWA (SolidWorks) · JLR Electrification Systems Competent Person (Battery & Vehicle) · JLR Overhead Crane
Languages
English (native) · Spanish (B1)

05 / Contact

Contact

Get in touch using the form below and I'll get back to you.

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